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On the advanced production technology of UHMWPE joint implant part
Urbancová, Kateřina ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
This bachelor’s thesis is dealing with the problematics of individual joint replacements. The thesis summarizes the modern materials used for making artificial joint replacements, but it concentrates mainly on the plastic femoro-tibial part of the implant, usually manufactured from ultra-high molecular weight polyethylene. This material is the best choice when manufacturing the articulating surface of the joint replacement at the moment. The thesis pays attention to the polyethylene surface treatment, as the quality of the surface affects the wear of the plastic, which is critical for the implant lifespan. The thesis also focuses on analysis of the coefficient of friction of UHMWPE in contact with the titanium femoral component. Another part of this thesis is also a wear analysis of used tibial inserts made of UHMWPE and the mechanisms of wear.
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Experimental Assessment of Influence of Polyethylene Liners' Position on Plastic Deformation in the Run-in Phase of Wear
Zeman, Jakub ; Daniel, Matej (referee) ; Ranuša, Matúš (advisor)
The diploma thesis is focused on the run-in phase of total hip replacement. Mutual adjustment of contact surfaces takes place in this phase and polyethylene acetabular cup shows notable creep behaviour. The magnitude of creep deformations is assessed experimentally in relation to acetabular cups orientation in human body after its implantation. The condition of articulating surfaces is also assessed as well as resulting coefficient of friction in run-in phase. Physiological load and kinematics of the artificial joint as well as physiological conditioning is achieved by new module of existing joint simulator, which is created as part of this thesis. Deformations and condition of articulating surfaces are assessed via optical methods and SEM. Findings about the run-in phase are compared with existing FEM analyses to evaluate simplifications used in these analyses. Measurement of creep deformations has also potential to improve the accuracy of acetabular wear diagnosis in clinical practice.
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VOLUMETRIC WEAR ANALYSIS OF HIP JOINT IMPLANTS BY OPTICAL METHODS
Ranuša, Matúš ; Bryant, Dr Michael (referee) ; Dr Prashant K. Sharma (referee) ; Vrbka, Martin (advisor)
Predložená dizertačná práca sa zaoberá analýzou opotrebenia totálnych bedrových endoprotéz za použitia optických metód. V práci bol predstavený nový prístup hodnotenia objemového úbytku materiálu pomocou 3D optického skeneru. Tento nový prístup je časovo efektívny, poskytuje veľké množstvo snímaných bodov na povrchu implantátu. Množstvo bodov umožňuje presnejšiu rekonštrukciu pôvodnej geometrie a prípadné rekonštrukcie nežiaducich poškodení polyetylénovej vložky pri extrakcii. Predstavené metóda bola validovaná za pomoci štandardizovanej gravimetrickej metódy v súlade s ISO 14242. Následne bol optická skenovacia metóda použitá v troch štúdiách zameraných na analýzu opotrebenia, mechanické zmeny artikulujúceho povrchu a mikroštruktúrne zmeny v dôsledku zlyhania implantátu. Analýza 23 extrahovaných polyetylénových vložiek typ Bicon - plus s rozšíreným použitím v Českej republike poukázala na niektoré problémy spojené so zlyhaním implantátu. Adhezívno - abrazívne opotrebenie bolo identifikované v oblasti penetrácie femurálnej hlavice a následné poškodenia ako delaminácia materiálu , plastické deformácie a pitting boli pozorované v okolí tejto oblasti. Analýza materiálových vlastností poukázala na degradáciu mechanických a chemických vlastností, čo bolo prevažne závislé od rozsahu opotrebenia implantátu. U implantátov boli pozorované výrazné plastické deformácie , nárast oxidačného indexu a nižší pomer tvrdosti voči modulu elasticity, v porovnaní s novými vzorkami. Tečenie materiálu a plastické deformácie, ktoré vykazovali všetky extrahované vzorky boli analyzované v závere predloženej dizertačnej práce, na základe testov na nových implantátoch v zábehovom cykle. Cieľom práce je uviesť nový prístup analýzy opotrebenia polyetylénových vložiek za pomoci optických skenovacích metód a preukázať jeho použiteľnosť na analýze súboru extrahovaných implantátov. Výsledky získané pomocou tejto metódy sa ukázali ako vhodné a môžu viesť k lepšiemu pochopeniu procesov opotrebenia a zlyhávania implantátov.
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Manufacturing of composite for ballistic purposes
Majchrák, Aleš ; Gregor, Lukáš (referee) ; Zouhar, Jan (advisor)
The master thesis deals with high-strength fiber composites with a focus on their use in ballistic protection. It’s aim is to manufacture of composite panels and to test their properties. The theoretical part discusses the fiber composites area and ballistic protection. The experimental part consists of the choice of the suitable technologies for the production of the panels of the given materials, the production process itself, the preparation of the samples and their testing. Materials used for production were Twaron from aramides group and Endumax from the UHMWPE group of materials. Panels had three different matrices – epoxide resine, thermoset matrix and thermoplastic matrix. Manufacturing methods consisted of vacuum infusion, hot press and autoclave. Tensile and bending tests were examined, so as ballistic tests on the Taylor anvil test device and in ballistic laboratory. The results confirmed the high strenght of the material and its ability to absorb kinetic energy. During ballistic tests, the amount of material resistence against the ballistic impact was observed with regard to the NIJ 0101.06 standard and the limit thickness within tested samples was defined.
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On the advanced production technology of UHMWPE joint implant part
Urbancová, Kateřina ; Sliwková, Petra (referee) ; Píška, Miroslav (advisor)
This bachelor’s thesis is dealing with the problematics of individual joint replacements. The thesis summarizes the modern materials used for making artificial joint replacements, but it concentrates mainly on the plastic femoro-tibial part of the implant, usually manufactured from ultra-high molecular weight polyethylene. This material is the best choice when manufacturing the articulating surface of the joint replacement at the moment. The thesis pays attention to the polyethylene surface treatment, as the quality of the surface affects the wear of the plastic, which is critical for the implant lifespan. The thesis also focuses on analysis of the coefficient of friction of UHMWPE in contact with the titanium femoral component. Another part of this thesis is also a wear analysis of used tibial inserts made of UHMWPE and the mechanisms of wear.
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The influence of the quality of articulation UHMWPE inserts on the lifetime of joint replacements
Fulín, Petr ; Pokorný, David (advisor) ; Koudela, Karel (referee) ; Gallo, Jiří (referee)
This thesis focuses on the introduction with the problems of high molecular weight polyethylene (UHMWPE) in orthopedics in the first part. It discusses the history, properties and processes that lead to the failure of UHMWPE joint replacement components. The experimental part validates the hypotheses expressed. It acquaints readers with the experimental verification of the effect of different types of sterilization on the oxidative stability of laboratory prepared samples and explanted UHMWPE joint replacement components using methods of infrared microscopy, electron spin resonance, mechanical tests and tests of microhardness. Other experimental measurements on a large set of explanted components of hip and knee total joint replacements validates the hypothesis that the amount of oxidative damage affects the lifespan of joint replacements. The third part of the experimental study maps the degree of oxidative damage in different places of the hip and knee joint replacements. In the final part we experimentally demonstrate the fact that the rate of oxidative damage has an effect on supramolecular structure of the UHMWPE. From the above experiments are concluded clearly defined recommendations for clinical practice, which should lead to extend the lifespan of total joints replacements in orthopaedics....
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VOLUMETRIC WEAR ANALYSIS OF HIP JOINT IMPLANTS BY OPTICAL METHODS
Ranuša, Matúš ; Bryant, Dr Michael (referee) ; Dr Prashant K. Sharma (referee) ; Vrbka, Martin (advisor)
Predložená dizertačná práca sa zaoberá analýzou opotrebenia totálnych bedrových endoprotéz za použitia optických metód. V práci bol predstavený nový prístup hodnotenia objemového úbytku materiálu pomocou 3D optického skeneru. Tento nový prístup je časovo efektívny, poskytuje veľké množstvo snímaných bodov na povrchu implantátu. Množstvo bodov umožňuje presnejšiu rekonštrukciu pôvodnej geometrie a prípadné rekonštrukcie nežiaducich poškodení polyetylénovej vložky pri extrakcii. Predstavené metóda bola validovaná za pomoci štandardizovanej gravimetrickej metódy v súlade s ISO 14242. Následne bol optická skenovacia metóda použitá v troch štúdiách zameraných na analýzu opotrebenia, mechanické zmeny artikulujúceho povrchu a mikroštruktúrne zmeny v dôsledku zlyhania implantátu. Analýza 23 extrahovaných polyetylénových vložiek typ Bicon - plus s rozšíreným použitím v Českej republike poukázala na niektoré problémy spojené so zlyhaním implantátu. Adhezívno - abrazívne opotrebenie bolo identifikované v oblasti penetrácie femurálnej hlavice a následné poškodenia ako delaminácia materiálu , plastické deformácie a pitting boli pozorované v okolí tejto oblasti. Analýza materiálových vlastností poukázala na degradáciu mechanických a chemických vlastností, čo bolo prevažne závislé od rozsahu opotrebenia implantátu. U implantátov boli pozorované výrazné plastické deformácie , nárast oxidačného indexu a nižší pomer tvrdosti voči modulu elasticity, v porovnaní s novými vzorkami. Tečenie materiálu a plastické deformácie, ktoré vykazovali všetky extrahované vzorky boli analyzované v závere predloženej dizertačnej práce, na základe testov na nových implantátoch v zábehovom cykle. Cieľom práce je uviesť nový prístup analýzy opotrebenia polyetylénových vložiek za pomoci optických skenovacích metód a preukázať jeho použiteľnosť na analýze súboru extrahovaných implantátov. Výsledky získané pomocou tejto metódy sa ukázali ako vhodné a môžu viesť k lepšiemu pochopeniu procesov opotrebenia a zlyhávania implantátov.
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Experimental Assessment of Influence of Polyethylene Liners' Position on Plastic Deformation in the Run-in Phase of Wear
Zeman, Jakub ; Daniel, Matej (referee) ; Ranuša, Matúš (advisor)
The diploma thesis is focused on the run-in phase of total hip replacement. Mutual adjustment of contact surfaces takes place in this phase and polyethylene acetabular cup shows notable creep behaviour. The magnitude of creep deformations is assessed experimentally in relation to acetabular cups orientation in human body after its implantation. The condition of articulating surfaces is also assessed as well as resulting coefficient of friction in run-in phase. Physiological load and kinematics of the artificial joint as well as physiological conditioning is achieved by new module of existing joint simulator, which is created as part of this thesis. Deformations and condition of articulating surfaces are assessed via optical methods and SEM. Findings about the run-in phase are compared with existing FEM analyses to evaluate simplifications used in these analyses. Measurement of creep deformations has also potential to improve the accuracy of acetabular wear diagnosis in clinical practice.
|
|
|
The influence of the quality of articulation UHMWPE inserts on the lifetime of joint replacements
Fulín, Petr ; Pokorný, David (advisor) ; Koudela, Karel (referee) ; Gallo, Jiří (referee)
This thesis focuses on the introduction with the problems of high molecular weight polyethylene (UHMWPE) in orthopedics in the first part. It discusses the history, properties and processes that lead to the failure of UHMWPE joint replacement components. The experimental part validates the hypotheses expressed. It acquaints readers with the experimental verification of the effect of different types of sterilization on the oxidative stability of laboratory prepared samples and explanted UHMWPE joint replacement components using methods of infrared microscopy, electron spin resonance, mechanical tests and tests of microhardness. Other experimental measurements on a large set of explanted components of hip and knee total joint replacements validates the hypothesis that the amount of oxidative damage affects the lifespan of joint replacements. The third part of the experimental study maps the degree of oxidative damage in different places of the hip and knee joint replacements. In the final part we experimentally demonstrate the fact that the rate of oxidative damage has an effect on supramolecular structure of the UHMWPE. From the above experiments are concluded clearly defined recommendations for clinical practice, which should lead to extend the lifespan of total joints replacements in orthopaedics....
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